|Table of Contents|

Citation:
 Ran Ren,Qiang Du,Guang Liu,et al.Numerical Simulation and Experimental Study of the Rotor-Stator Interaction of a Turbine Under Variable Flow Coefficients[J].Journal of Marine Science and Application,2025,(3):518-531.[doi:10.1007/s11804-024-00453-y]
Click and Copy

Numerical Simulation and Experimental Study of the Rotor-Stator Interaction of a Turbine Under Variable Flow Coefficients

Info

Title:
Numerical Simulation and Experimental Study of the Rotor-Stator Interaction of a Turbine Under Variable Flow Coefficients
Author(s):
Ran Ren Qiang Du Guang Liu Zengyan Lian Lei Xie Yifu Luo
Affilations:
Author(s):
Ran Ren Qiang Du Guang Liu Zengyan Lian Lei Xie Yifu Luo
Institute of Engineering Thermophysics, Chinese Academy of Sciences, Beijing, 100190, China
Keywords:
Rotor-stator interactionPressure fieldFlow coefficientsUnsteady Reynolds-averaged Navier-Stokes modeling (URANS)Attack angle
分类号:
-
DOI:
10.1007/s11804-024-00453-y
Abstract:
Clarifying the gas ingestion mechanism in the turbine disc cavity of marine gas turbines is crucial for ensuring the normal operation of turbines. However, the ingestion is influenced by factors such as the rotational pumping effect, mainstream pressure asymmetry, rotor-stator interaction, and unsteady flow structures, complicating the flow. To investigate the impact of rotor-stator interaction on ingestion, this paper decouples the model to include only the mainstream. This research employs experiments and numerical simulations to examine the effects of varying the flow coefficient through changes in rotational speed and mainstream flow rate. The main objective is to understand the influence of different rotor-stator interactions on the mainstream pressure field, accompanied by mechanistic explanations. The findings reveal inconsistent effects of the two methods for changing the flow coefficient on the mainstream pressure field. Particularly, the pressure distribution on the vane side primarily depends on the mainstream flow rate, while the pressure on the blade side is influenced by the mainstream flow rate and the attack angle represented by the flow coefficient. A larger angle of attack angle can increase pressure on the blade side, even surpassing the pressure on the vane side. Assessing the degree of mainstream pressure unevenness solely based on the pressure difference on the vane side is insufficient. This research provides a basis for subsequent studies on the influence of coupled real turbine rotor-stator interaction on gas ingestion.

References:

[1] Beard PF, Gao F, Chana KS, Chew J (2017) Unsteady flow phenomena in turbine rim seals. Journal of Engineering for Gas Turbines and Power 139(3): 032501. DOI: 10.1115/1.4034452
[2] Bohn DE, Decker A, Ma H, Wolff M (2003) Influence of sealing air mass flow on the velocity distribution in and inside the rim seal of the upstream cavity of a 1.5-stage turbine. In Turbo Expo: Power for Land Sea and Air 36886: 1033-1040. https://doi.org/10.1115/GT2003-38459
[3] Bru Revert A, Beard PF, Chew JW, Bottenheim S (2021) Performance of a turbine rim seal subject to rotationally-driven and pressure-driven ingestion. Journal of Engineering for Gas Turbines and Power 143(8): 081025. https://doi.org/10.1115/1.4049858
[4] Duda D, Jelínek T, Mil?ák P, N?mec M, Uruba V, Yanovych V, ?itek P (2021) Experimental investigation of the unsteady stator/rotor wake characteristics downstream of an axial air turbine. International Journal of Turbomachinery, Propulsion and Power 6(3): 22. https://doi.org/10.3390/ijtpp6030022
[5] Eymann S, Reinm?ller U, Niehuis R, F?rster W, Beversdorff M, Gier J (2002) Improving 3D flow characteristics in a multistage lp turbine by means of endwall contouring and airfoil design modification: Part 1—design and experimental investigation. In Turbo Expo: Power for Land Sea and Air 3610: 249-260. https://doi.org/10.1115/GT2002-30352
[6] F?rster F, Sims-Williams D, Ingram G (2012) Reconstruction of the unsteady pressure field in a low speed linear cascade. In Turbo Expo: Power for Land Sea and Air 44748: 2653-2662. https://doi.org/10.1115/GT2012-69156
[7] Gao F, Chew JW, Marxen O (2020) Inertial waves in turbine rim seal flows. Physical Review Fluids 5(2): 024802. https://doi.org/10.1103/PhysRevFluids.5.024802
[8] Gaetani P (2018) Stator-rotor interaction in axial turbine: Flow physics and design perspective. In Aircraft Technology, 105-128. IntechOpen. DOI: 10.5772/intechopen.76009
[9] Gier J, Ardey S, Eymann S, Reinm?ller U, Niehuis R (2002) Improving 3d flow characteristics in a multistage lp turbine by means of endwall contouring and airfoil design modification: Part 2—numerical simulation and analysis. In Turbo Expo: Power for Land Sea and Air 3610: 261-271. https://doi.org/10.1115/GT2002-30353
[10] Green T, Turner AB (1992) Ingestion into the upstream wheelspace of an axial turbine stage. In Turbo Expo: Power for Land Sea and Air 78934: V001T01A110. https://doi.org/10.1115/1.2928368
[11] Hills NJ, Chew JW, Turner AB (2002) Computational and mathematical modeling of turbine rim seal ingestion. J. Turbomach. 124(2): 306-315. https://doi.org/10.1115/1.1456461
[12] Hu J, Yang J, He X, Zeng W, Zhao Z, Yang J (2023) Transition of amplitude-frequency characteristic in rotor-stator interaction of a pump-turbine with splitter blades. Renewable Energy 205: 663-677. https://doi.org/10.1016/j.renene.2023.02.008
[13] Mahallati A, Sjolander SA (2013) Aerodynamics of a low-pressure turbine airfoil at low Reynolds numbers—Part II: Blade-wake interaction. Journal of Turbomachinery 135(1): 011011. https://doi.org/10.1115/1.4006320
[14] Matsunuma T (2006) Unsteady flow field of an axial-flow turbine rotor at a low Reynolds number. Journal of Turbomachinery 129(2): 360-371. https://doi.org/10.1115/1.2464143
[15] MacIsaac GD, Sjolander SA, Praisner TJ (2010) Measurements of losses and Reynolds stresses in the secondary flow downstream of a low-speed linear turbine cascade. In Turbo Expo: Power for Land Sea and Air 44021: 1299-1313. https://doi.org/10.1115/1.4003839
[16] Miller RJ, Moss RW, Ainsworth RW, Harvey NW (2003) The development of turbine exit flow in a swan-necked inter-stage diffuser. In Turbo Expo: Power for Land Sea and Air 36894: 863-875. https://doi.org/10.1115/GT2003-38174
[17] Owen JM (2011a) Prediction of ingestion through turbine rim seals—Part I: Rotationally induced ingress. Journal of Turbomachinery 133(3): 1-9. DOI: 10.1115/1.4001177
[18] Owen JM (2011b) Prediction of ingestion through turbine rim seals—Part II: Externally induced and combined ingress. Journal of Turbomachinery 133: 031006-1. DOI: 10.1115/1.4001178
[19] Palermo DM, Gao F, Chew JW, Beard PF (2019) Effect of annulus flow conditions on turbine rim seal ingestion. In Turbo Expo: Power for Land Sea and Air 58653: V05BT15A004. https://doi.org/10.1115/GT2019-90489
[20] Roy RP, Xu G, Feng J, Kang S (2001) Pressure field and mainstream gas ingestion in a rotor-stator disk cavity. In Turbo Expo: Power for Land Sea and Air 78521: V003T01A089. https://doi.org/10.1115/2001-GT-0564
[21] Roy RP, Feng J, Narzary D, Paolillo RE (2005) Experiment on gas ingestion through axial-flow turbine rim seals. J. Eng. Gas Turbines Power 127(3): 573-582. https://doi.org/10.1115/1.1850499
[22] Rose MG, Jenny P, Gier J, Abhari RS (2013) Experimentally observed unsteady work at inlet to and exit from an axial flow turbine rotor. Journal of Turbomachinery 135(6): 061017. https://doi.org/10.1115/1.4023460
[23] Sangan CM, Pountney OJ, Zhou K, Owen JM, Wilson M, Lock GD (2013a) Experimental measurements of ingestion through turbine rim seals—Part II: Rotationally induced ingress. Journal of Turbomachinery 135(2): 021013. https://doi.org/10.1115/1.4006586
[24] Sangan CM, Pountney OJ, Zhou K, Wilson M, Michael Owen J, Lock GD (2013b) Experimental measurements of ingestion through turbine rim seals—Part I: Externally induced ingress. Journal of Turbomachinery 135(2): 021012. DOI: 10.1115/1.4006609
[25] Scobie JA, Sangan CM, Owen JM, Wilson M, Lock GD (2014) Experimental measurements of hot gas ingestion through turbine rim seals at off-design conditions. Proceedings of the Institution of Mechanical Engineers Part A: Journal of Power and Energy 228(5): 491-507. https://doi.org/10.1177/0957650914527273
[26] Touil K, Ghenaiet A (2021) Flow unsteadiness and rotor-stator interaction in a two-stage axial turbine. Proceedings of the Institution of Mechanical Engineers Part A: Journal of Power and Energy 235(6): 1370-1393. DOI: 10.1177/0957650920961625
[27] Wang T, Xuan Y, Han X (2023) The effects of stator-rotor interaction on unsteady characteristics of turbine tip leakage flow. Aerospace Science and Technology 141: 108544. https://doi.org/10.1016/j.ast.2023.108544
[28] Yang H, He Q, Huang X, Yang M, Bi H, Wang Z (2022) Experimental and numerical investigation of rotor-stator interaction in a large prototype pump-turbine in turbine mode. Energies 15(15): 5523. https://doi.org/10.3390/en15155523
[29] Zheng Y, Gao Q, Yang H (2023) Forced response analysis of an embedded compressor rotor induced by stator disturbances and rotor-stator interactions. Aerospace 10(5): 398. https://doi.org/10.3390/aerospace10050398

Memo

Memo:
Received date:2023-9-6;Accepted date:2024-1-17。
Foundation item:The authors wish to acknowledge the financial support of the National Natural Science Foundation Outstanding Youth Foundation (Grant No. 52122603), the National Science and Technology Major Project (J2019-III-0003-0046), and the cloud computing supported by the Beijing Super Cloud Computing Center.
Corresponding author:Qiang Du,E-mail:duqiang@iet.cn
Last Update: 2025-05-28